When asked "What are SIPs?" our answer is straightforward... Structural Insulated Panels (or SIPs) are a high performance building system that sandwiches insulation, bonded between two boards - usually oriented strand board (OSB).
There are many forms of proprietary SIPs systems available – all of which utilise different cores and thicknesses of board, however, as the original Kingspan TEK™ Delivery Partner, SIPS@Clays supplies the market leading Kingspan TEK™ Building System.
Kingspan TEK™ utilises Kingspan’s high performance, fibre-free rigid thermoset Urethane Insulation for the core of the SIP panels, which is autohesively* bonded and sandwiched between two sheets of oriented strand board (OSB/3). This process is exceptionally reliable and vastly superior to the ‘secondary adhesion’ process often used in the manufacture of inferior SIPs panels.
*The chemicals that make up the core are injected between the OSB/3 boards; this creates a chemical reaction that adheres the insulation to the boards.
Kingspan TEK™ SIPs Panels are manufactured to the highest standards and the bespoke Building System’s use is covered by:
Starting life as 1220mm wide sheets, the SIPs panels are delivered to us in standard lengths of up to 7500mm. Following a 3D CAD design process by our in-house design team, the raw panels for each bespoke project are engineered and individually tailored at our dedicated factory in Skipton.
Kingspan TEK™ SIPs panels are typically used for external envelope i.e. external walls and roofs with internal loadbearing walls usually being constructed from skeleton timber frame. Using timber frame internally helps to keep costs down and allows for thinner internal walls that can house services.
Housing currently contributes to 27% of Britain’s carbon dioxide emissions. However, the insulating properties of SIPs have now made it possible to build cost-effective, zero carbon homes and buildings that are ready for the future.
SIPs are one of the most ecologically friendly building materials on the market. They can help homeowners to dramatically reduce their heating bills and significantly increase available living space in the build.
The Kingspan TEK Building System uses a unique jointing system (Splines), which is made, in essence, from a ‘mini’ SIPs panel. It interlocks two panels whilst rigorously maintaining the insulation layer. Unlike timber frame construction, SIP panels do not rely on stud walls at 400/600mm centres in order to maintain the structure. This innovative jointing system helps to lower the overall wall U-value compared with other forms of construction such as brick and block or Insulated Concrete Formwork (ICF), minimises air leakage at connection joints and reduces thermal bridging.
Structural or intermediate floors are an integral part in any SIPs structure and to achieve the best installation results, the floors supplied by SIPS@Clays can be constructed in a couple of ways:
The first is a timber I-joist — these have a vertical web made from particle board and a top and bottom flange made of plywood. Following a simple set of guidelines they can be cut and trimmed on site and drilled as required.
The simple design characteristics of these joists means that, together with the use of the ‘hospital’ pack which is provided with the kit, small tweaks, such as remediation work to damaged joists , trimming the size of an oversized floor or changing the aperture of the staircase for example, can easily be carried out on site.
Alternatively, open web joists can be used. These have a solid top and bottom flange but with a metal vertical web. Open web joists, whilst making your electrician’s and/or plumber’s jobs a little easier (as holes don’t need to be drilled for pipes and cables) cost around 50% more than engineered I-joists. Usually this over cost in using open web joist is more than the labour cost of making the required holes in the I-joists. We suggest that you check with your electrician and plumber to see whether they will offer a reduced price based on using metal web joists.
As open web joists are unique to their length and complex in nature, they cannot be resized, cut or readily replaced on site.
Depending on the span and design criteria, both options range from 200mm to 360mm deep and will be topped with 22mm Egger Protect structural floor deck, giving rigid, squeak-free floors up to 5.5m
We would always recommend engineered I-Joists as they suit the Kingspan TEK SIPs building system and help maintain a smooth workflow on site.
Kingspan TEK™ Building SystemWe are proud to say that we are a delivery partner for the Kingspan TEK™ Building System – one of the UK’s leading manufacturers of premium and high performance rigid insulation.
Benefits of SIPs ConstructionWe will educate you on the many benefits of SIPs, including the wealth of options for architects and designers. Find out more...
Designing with SIPsWe have our own in-house design team, working closely with you or your architect to translate your plans into a SIP friendly design.
SIPs Panels CostsThe cost of a SIPs house, extension or development depends on various factors. We scope and quote projects individually. Can we help you?
Technical InformationSIPS@Clays is a known expert in our industry, and aim to populate our website further with technical information in the near future.
I want to thank the SIPS@Clays team for a great job in the design, build and specification of my new house. Robert and his team were great on site and paid great attention to detail. All in all the whole process with Clays has been trouble free and highly successful.
SIPS@Clays has been the most professional company and the only truly stress free decision we made. They were able to change a house that was designed to be built from traditional block and steels and re engineer it into a sips house with 100% accuracy. The resulting structure vastly improved the usability of the space ”
SIPS@Clays have been incredibly helpful right from initial discussions through to erection. Not only is their knowledge of this process second to none but their professionalism and customer satisfaction is outstanding.
The SIPS@Clays team has been extremely professional and proactive in both the design and construction of our new house. The few issues we had were resolved very quickly which allowed construction to commence on time and proceed to completion at an impressive and rapid rate. We highly recommend SIPS@Clays to any future house builder.”
Working with SIPS@Clays is always a pleasure. Their product knowledge, design solutions and realistic approach to every project, makes my job as both contractor and client, an easier one.
"I’ve been in the industry a long time and have appreciated your honesty, support and guidance from the outset, it’s made my job as designer and client an easier one."